Showing posts with label Biopharmaceutical Development and Production Week. Show all posts
Showing posts with label Biopharmaceutical Development and Production Week. Show all posts

Friday, February 27, 2015

Has disposable technology been tested on a large scale yet?

Biopharmaceutical Development and Production Week speaker Siddhartha Shrivastava, Ph.D., Senior Scientist, Downstream Process Development, Patheon recently took some time to sit down with us and discuss his upcoming presentation centered around downstream processing.  Today, he shares  the importance of disposable membrane chromatography systems for mAb purification.


Has disposable technology been tested on a large scale yet at Patheon? 

As I said, there are two parts. One is the clarification and we are testing Clarasolve Filters and  he second part is we are replacing chromatographic columns with membranes. So, for our process --- in essence, we are not reinventing the wheel because Clarasolve Filters are from Millipore and the membranes that we are using are from Natrix, one of our collaborators. 
So, we have not reinvented the wheel. What we have done is we have merged both these technologies to come up with a hybrid process which is far more effective and far cheaper compared to the classical platform or traditional platform methods. 
Having said that, we have not yet tested the full process at scale. But, Clarasolve has been using multiple commercial products and they are being used multiple times successfully both by Patheon and by many other companies, as well. And Natrik members are also employed in many of the clinical trials. So, individual contributors are already being tested and are proven in the market that they are liable to be used for the production of human injectibles. We have mix them to produce the whole process and, of course, --- as you know, Patheon is a CDMO and we have got ample opportunities to test them and we are in the process of testing them. But, of course, they are not yet tested at scale.

In this interview Dr. Shrivastava also discusses disposable technology, why it's more appealing than traditional technology and it's cost effectiveness, .  Download the entire interview here.


Dr. Shrivastava will be presenting Disposable Membrane Chromatography Systems as a Platform for mAb Purification on Thursday, April 2 at Biopharmaceutical Development and Production Week.  As a reader of this blog,when you register to join us March 30-April 2, 2015, you can save 20% off standard rates when you mention code XB15155BLOGJP! Have any questions? Reach out to me at jpereira@iirusa.com.


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Friday, February 13, 2015

Why is disposable technology more appealing compared to conventional technology?

Biopharmaceutical Development and Production Week speaker Siddhartha Shrivastava, Ph.D., Senior Scientist, Downstream Process Development, Patheon recently took some time to sit down with us and discuss his upcoming presentation centered around downstream processing.  Today, he looks at the appeal of disposable technology.

Why is disposable technology more appealing compared to conventional technology?
Continuing from where I left off in my last sentence, as I said if the product has got a long shelf-life, a long demand, that makes sense for us to invest in it and create a good infrastructure, a good footprint and bear the high operational and capital expenditure. But, if the product is in the development phase and you need to have some quick lots of drugs so that we can try clinically, that does not make sense. And, by moving to the disposable technology we are also reducing the chances of cross contamination.

As I said before, again, cleaning, and associated cleaning validation, basically reduced maintenance costs, reduced lead times, increased speed of implementation and time to market , that can be significantly be reduced because we have reduced significantly the time of the processing over the 30 some processes. And we have also reduced the labor costs because of the low cleaning requirement or cleaning validation requirement. And, of course, low space requirement and footprint requirement. That is a main reason why disposable technology is more appealing and more and more people want to go towards that.

In this interview Dr. Shrivastava also discusses disposable membrane chromatography systems, it's cost effectiveness, and how it applies to the large scale.  Download the entire interview here.


Dr. Shrivastava will be presenting Disposable Membrane Chromatography Systems as a Platform for mAb Purification on Thursday, April 2 at Biopharmaceutical Development and Production Week.  As a reader of this blog,when you register to join us March 30-April 2, 2015, you can save 20% off standard rates when you mention code XB15155BLOGJP! Have any questions? Reach out to me at jpereira@iirusa.com.


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Thursday, January 29, 2015

BDP Week Football Spectacular: Save 49% when you register to join us at BDP Week!

This Weekend Only: Register for Biopharmaceutical Development & Production Week by Sunday, February 1 with priority code BDP15SB49 and you will save 49% (up to a $1800+ savings) off the standard rates.

Co-Located with:
Single-Use Applications & Flexible Facilities
March 30 - April 2, 2015
Hyatt Regency Resort & Spa 
Huntington Beach, CA
Mention priority code BDP15SB49

BDP Week provides you an immersive 4-day learning and networking experience—that will help you to:
  • • Get focused learning on Single-Use Applications and Flexible Facilities from these two established, co-located events.
  • • Discover technological and scientific advances improving cost, speed and productivity in process development
  • • Gain strategies to avoid pitfalls, maximize efficiencies and alleviate bottlenecks with elaborate coverage of manufacturing technologies for emerging biologics.
  • • Apply new found knowledge gained from 180+ speakers and demo new technologies from 70+ exhibitors for immediate advancements of your process and products.
  • • Connect with 800+ biopharmaceutical development and manufacturing peers to, swap ideas, and generate business outcomes with fun, casual networking functions.

Questions? Email Jennifer Pereira.

*This promotion is only valid January 29- February 1, 2015 only. Offer cannot be applied retroactively to confirmed paying registrants and cannot be combined with any other discounts or promotions. All registrants and guests are subject to IBC approval. 


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Thursday, January 15, 2015

Continuous Processing The Good, The Bad and the Unexpected

Continuous processing is easier said, than done. It promises to make biomanufacturing more viable,
but will it delver?

At BDP Week, industry experts will share the good, the bad and the unexpected to help you reduce manufacturing costs, improve product quality and increase flexibility while reducing risks.

Continuous Processing Programming Highlights Include:
  • • Media Development Strategies for Platform and Late Phase Cell Culture Process
    • -Wenge Wang, Ph.D., Senior Principal Scientist, Bioprocess R&D, Pfizer
  • • Upstream Disposable Technology Supports the Implementation of Continuous Processing
    • -Shaun P. Eckerle, Principal Scientist, Cell Culture Development, Patheon Biologics
  • • Downstream Processing and New Technology for Continuous Chromatography
    • -Maria Ekblom, Senior Project Manager, Chromatography Systems, GE Healthcare
  • • Ultra Scale-Down Characterization Of Bioprocessing Materials for the Early Prediction of the Impacts of Industrial Scale Continuous Centrifugation on the Recovery and Purification of New Therapeutic Candidates
    • -Alex Chatel, Ph.D., Bioprocess Enterprise Fellow, Biochemical Engineering, University College London, United Kingdom
  • • Continuous Chromatography: The Good, the Bad, and the Unexpected
    • -Oliver Kaltenbrunner, Ph.D., Scientific Director, Chemical Process R&D, Amgen
  • • How to Optimize the Perfusion Rate in High Cell Density Perfusion of Chinese Hamster Ovary Cells Culture in Stirred Tank
    • -Veronique Chotteau, Ph.D., Prinicpal Investigator, Researcher, Cell Technology Group, School of Biotechnology, KTH, Royal Institute of Technology, Sweden
  • • Integrated and Fully Continuous Processing of Recombinant Therapeutic Proteins – From Cell Culture Media to Purified Drug Substance
    • -Veena Warikoo, Ph.D., Director, Purification Development, Genzyme
  • • Exploring Options for Achieving Diafiltration in a Continuous Process
    • -Alex Brinkmann, Engineer III, Biogen Idec
  • • ASAP (Automated Seamless Antibodies Purification): Toward a Fully-Disposable Process
    • -Benoit Mothes, Pharm D, Senior DSP Scientist, Sanofi, France
  • • Continuous Downstream Processing: Where Does It Fit?
    • -Moderator: Marc Bisschops, Ph.D., Scientific Director, Tarpon Biosystems
  • • Single-Use Chromatography Platform For Monoclonal Antibody Purification
    • -Renaud Jacquemart, Ph.D., Senior Scientist, Process Sciences, Natrix Separations
  • • Exploring Options for Achieving Diafiltration in a Continuous Process
    • -Alex Brinkmann, Engineer III, Biogen Idec
  • • Processes of the Future : Single Use, Closed and Continuous for Faster, Cheaper and Safer Manufacturing
    • -Sébastien Ribault, Ph.D., Director Biotechnology/Life Science, Head of BioDevelopment Center, EMD Millipore

Plus, do you have new research to share with your industry colleagues? We’re searching for the newest, innovative findings to be presented by our attendees in poster displays at BDP Week. Submit your abstract today.

Now is the time to make plans not attend BDP Week for end-to-end bioprocessing solutions that will help you guarantee reproducible results and manufacturing success.  Register to join us March 30-April 2, 2015 in Huntington Beach, California.  As a reader of this blog, when you register to join us and mention code XB15155BLOGJP, you save 20% off standard rates.


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Thursday, January 8, 2015

The Top 10 Ways to Improve Speed, Quality, Efficiency and Compliance | Register this week and present your poster for free!

IBC's Biopharmaceutical Development & Production Week (BDP Week) will take place March 30 - April 2, 2015 at the Hyatt Regency Resort & Spa in Huntington Beach, CA. This year, we’re pleased to announce that it is co-located with Single-Use Applications & Flexible Facilities.

The event offers the most in-depth coverage of bioprocessing topics on the market with 10 Focused Conference Tracks to help you improve speed, quality, efficiency and compliance.  What are our top 10 topics?



1. ADC Development & Production: Explore revolutionary approaches to development, scale up, formulate, and produce next generation ADCs that are more potent, stable, and have dramatically increased therapeutic windows.



2. Analytical Methods & Technologies: Maximize process and product quality, from comparability and characterization strategies to QbD concepts to HCP quantitation and control to aggregation and subvisible particle analysis.



3. Upstream Processing: Increase cell culture productivity, product quality, and efficiency through innovative technologies, platforms, and approaches to streamline development and reduce time to large scale production.



4. Single-Use Applications: Optimize time-to-market, overcome complex drug product and manufacturing challenges, and ensure successful implementation and integrity of single-use adoption and deployment.



5. Downstream Processing: Optimize efficiencies during harvest and purification of high cell density processes, continuous platforms and emerging modalities through the integration of disruptive technologies and methodologies.



6. Flexible Facilities: Novel and adaptable production strategies and solutions for the multi-product-centric biomanufacturing landscape.



7. Manufacturing Efficiencies: Achieve and maintain operational excellence with solutions to the emerging challenges of increasingly diversified portfolios in a global marketplace.



8. Quality and Control: Develop and benchmark protocols with a focused look at the latest challenges, best practices, and future trends for process validation and viral safety.



9. Bispecific Antibody Development & Production: Utilize new molecule design approaches, development strategies, and platform production processes to overcome the unique challenges of this transformative class of therapeutics.



10. Manufacturing Quality & Control: Develop and benchmark quality assurance and quality control protocols to meet compliance expectations for environmental, contamination, and manufacturing controls.


Plus, at BDP Week you have access to meet with the leaders in the industry with more than 165 speakers, 80+ Case Studies, 85+ New Data Presentations, 70+ exhibitors, 80 scientific posters and 800 attendees. This is the only event that can provide you this much in-depth biopharmaceutical development and manufacturing coverage in just 4-days!

Free Poster Offer 
Present your poster for free! Register for BDP Week with code BDP15LIA16 and present your poster for free! This code also includes the 20% discount off the standard rate you receive as a reader of this blog. This offer expires Friday, January 9.

Have any questions? Email Jennifer Pereira.

You can also enter to win a free pass to this year's event.  Head to Twitter and retweet this tweet to enter!


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Wednesday, January 7, 2015

Antibody drug conjugates and their complexity

ADCs are changing the way we fight cancer. While a few are on the market at the moment, over 200 are in preclinical development and over 30 are currently in clinical trials. Author Ronald A. Rader believes that the market will grow to just under $10 billion within the next 10 years.

With the complexity of antibody drug conjugates and their production, the industry is at an interesting intersection when it comes to their production and disposal.   Among the things that make these drugs extremely complex include hormones, biological toxins. Other challenges presented by author Rader of ADCs include:
  • - Combining and balancing optimal MAb specificity
  • - Handling MAb-linker-drug binding chemistries
  • - Controlling intracellular toxin release
  • - Preventing premature toxin release
  • - Manufacturing with concerns for worker safety and environmental release
How are companies overcoming these challenges?  Read the full article at BioProcess International.

The challenge of ADC development will be extensively covered at Biopharmaceutical Development and Production Week this March. Robert Lutz, Ph.D., Vice President of Translational Research & Development at ImmunoGen will present Clinical Development of ADCs - How are We Doing?, coverign many of the challenges of the production of ADCs. As a reader of this blog, if you'd like to learn more from Lutz and about ADCs, you can save 20% off the standard rate when you register to join us with priority code XB15155BLOGJP.


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Friday, December 26, 2014

Join us for a Web Seminar: Exploring Purification Boundaries with Cadence™ Inline Concentrator


Date: Wednesday, Jan 28, 2015
Time: 10:00 AM - 11:00 AM EST
Speaker: Chris Forespring, Sr. Manager, BioProcess Engineering , MedImmune
Register to join us.  Mention priority code Webinar_FOB

About the web seminar:
Thorough evaluation of emerging technologies is a key determinant for identifying process improvement opportunities in
existing and future bioprocess facilities. Successful implementation through process coupling and/or elimination of non-value added processing steps could result in both novel facility-fit solutions with alternative processing options and provide major cost savings at clinical and commercial scales.

In this context, a collaborative study has been undertaken to demonstrate the use of Cadence™ Inline Concentrator (ILC) linked to several potential processing steps such as perfusion, pre-capture chromatography, in-process volume reduction, and UF/DF. ILC is a disposable, self-contained, and easy to use, single-pass tangential flow filtration (TFF) device. The feasibility and performance of ILC modules were successfully evaluated and demonstrated over a wide range of feed streams at varying concentrations and process temperatures.

Participants will learn:
  • -How the ILC technology is an important addition to the process development toolbox for platform process development.
  • - How the ILC can remove constraints in existing facilities and increase the flexibility of manufacturing.
  • - Specific ILC applications with industrial biomolecules and the impact on the existing processes through detailed end-user case studies.


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Friday, October 31, 2014

Biopharmaceutical Development & Production Week 2015 > Call for Speakers

Biopharmaceutical Development and Production Week 2015 will be the most in-depth and comprehensive concept-to-commercialization experience for professionals dedicated to the advancement of next-generation biologics via manufacturing facilities of the future. And for the first time, BPD Week will also incorporate IBC’s Single-Use Applications and Flexible Facilities conferences into the event. Take a greater role in this community, add to your professional accomplishments, and help shape the future of the field by presenting a talk at BDP Week.

BioPharmaceutical Development and Production Week will take place March 30-April 2, 2015 in Huntington Beach, California.

Speaker proposals are being accepted now through October 27, 2014.
>> Submit your speaking proposal here.

If you are working in any of the following scientific/business topic areas, we encourage you to submit a proposal for a podium presentation. We are especially looking for case studies with unpublished data on the following:
  • • Manufacturing Efficiencies: Strategy & Technology
  • • Upstream Processing
  • • Downstream Processing
  • • Antibody Drug Conjugate Development & Production
  • • Engineering (Single-Use and Flexible Facilities)
  • • Analytical
  • • Process Validation
  • • Viral Safety
  • • Raw Materials and Supply Chain
To go in-depth on what we’re looking for in each of these categories, visit our webpage.
    How else can you get involved in BDP Week?
    • • We’re also accepting abstracts for posters. Showcase your research by submitting your poster.
    • • We’re also currently recruiting sponsors and exhibitors. Each year, BDP Week debuts as the first must attend event for biopharmaceutical professionals from around the globe. Now is the time, to work with IBC to develop a customized, integrated marketing program that features pre-, post- and on-site solutions that help increase your market reach and influence – before, during and after the event. Request more information. 
    • • You can also join us as an attendee.  Registration is currently open and you can save up to $450 off the current rate.  
    Have any questions? Feel free to reach out Jennifer Pereira.


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    Friday, October 10, 2014

    Approaching Quality of Biopharmaceutical Manufacturing at the Highest Level

    In today's featured interview from Biopharmaceutical Development and Production Week 2014, Jeffrey C. Baker, Ph.D., Deputy Director, Office of Biotechnology Products (OBP), Center for Drug Evaluation and Research, U.S. FDA talks about the challenges in the bio processing industry, the systems based thinking facing the industry and knowledge management, He also looks at the challenges facing the industry, the future of regulation of continuous process validation, He also addresses how global supply chains can help the needs of the patients. Want to learn more?

    Watch the interview here:


    To hear more exclusive insights from biopharmaceutical production regulators, join us at the 2015 Biopharmaceutical Development and Production Week. It will take place March 30-April 2 in Huntington Beach, California. To receive updates on the program as they occur, sign up for email updates.



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    Friday, August 29, 2014

    Flexible Bioproduction Technologies & Facilities: Updates from the U.S. Part 2

    In today's featured presentation from Biopharmaceutical Development and Production Week, Thomas Warf, Director, Manufacturing, Facilities and Engineering, BARDA, U.S. Department of Health & Human Services talks about how NOVARTIS has been with the US government since 2006, and how they are responsible for the occupancy of the new pilot facility for the first half of the year, BARDA is responsible for the 2nd half. Warf also mentions that the Chinese found a new influenza with a fatality rate of 62%-75% and how the fill and finish field is at 90% capacity. To learn more, watch the second part of Thomas Warf's presentation:


    Did you miss Part 1 of Thomas Warf's presentation? Watch it here.

    Are you interested in finding out more about Biopharmaceutical Development and Production Week's 2015 keynotes?  Sign up to receive email updates about the program which will take place March 30-April 2 in Huntington Beach, California.


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    Monday, June 16, 2014

    IBC Life Sciences Announces Plans to Make Biopharmaceutical Development & Production (BDP) Week the Most Comprehensive Concept-to-Commercialization Conference Experience

    BDP Week 2015 to incorporate content from these targeted IBC Life Sciences’ conferences: Flexible Facilities, Environmental Monitoring and Contamination Control and Single-Use Applications.


    Biopharmaceutical Development & Production (BDP) Week will now be combined with the 12th Annual Single-Use Applications for Biopharmaceutical Manufacturing; 3rd Annual Flexible Facilities; and, 2nd Annual Environmental Monitoring and Contamination Control events. This expanded BDP Week will be held March 30 – April 2, 2015, at the Hyatt Regency Huntington Beach Resort & Spa in Huntington Beach, CA.

    The trend in the industry is seeing companies rapidly scaling up toward commercial-scale manufacturing utilizing single-use platforms in more flexible facilities with novel monitoring and control systems. A major contributor to reducing timelines is the integration between process development, analytical and production departments to collectively overcome the complex drug manufacturing challenges to ultimately get these sensitive biologics to market.

    “We are reinforcing our manufacturing programming to help companies get out front and master these new industry trends,” says Barry Walsh, Program Director, IBC Life Sciences. “By combining four of our leading biologics events we are creating the most in depth biologics manufacturing event in the industry that will deliver an unrivalled experience. Whether you’re an analytical chemist, head of process development, a manufacturing engineer or quality professional, BDP Week is the premier event to attend focused on all aspects of biologics manufacturing from clinical to commercial.”
    Additionally, he said, the co-location makes for an even more productive and comprehensive conference experience for attendees and an increasingly lucrative environment for sponsors and exhibitors.

    For more than a decade, BDP Week and its predecessor Antibody Development and Production have provided biopharmaceutical professionals with knowledge they need for development and regulatory landscape navigation from the bench to market. The addition of Single-Use, Flexible Facilities and Environmental Monitoring and Contamination Control not only reinforces BDP Week as the most comprehensive biologics manufacturing event on the market, but also IBC Life Sciences’ commitment to providing its attendees, sponsors and exhibitors with the best possible development opportunities available.

    About IBC Life Sciences
    IBC Life Sciences, a division of Informa, leads the market by providing quality, expert-led conferences and offering integrated marketing solutions to our customers. Since 1987, the leading pharmaceutical, biotechnology, government and academic organizations have recognized the high quality, in-depth content IBC Life Sciences offers.
    Learn more at www.IBCLifeSciences.com.


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    Tuesday, April 29, 2014

    What were the highlights of Biopharmaceutical Development and Production Week?

    This past March in San Diego, California, we held the Biopharmaceutical Development and Production Week Event.  For four days, professionals gathered to discuss the latest trends and topics in the bioprocessing field.  The event featured 6 keynote presentations, over 175 speakers, and over 700 attendees.

    Check out some of the highlights here:

    Missed out on Biopharmaceutical Development and Production Week? We're putting the finishing touches on the BioProcess International Event which will take place this October 20-23 in Boston. To be notified of the latest updates, including the program release, sign up for email updates.


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    Wednesday, April 16, 2014

    BDP WEEK 2014: Antibody Drug Conjugates

    There was a heavy concentration of talks on antibody drug conjugates the last two days of BDP Week, so much so that the speakers soon started to either refer to the previous talks when relevant or promote an upcoming talk that was going to provide further information.

    Talks covered ADC architecture, especially new linker chemistry and site-specific conjugation, as well as therapeutic index, stability, next generation cytotoxins and mechanism of action, heterogeneity, aggregation, analytical characterization, process development and critical quality attributes especially with respect to formulation.

    The ADC lexicon used by Hans-Peter Gerber, Executive Director, Bioconjugates R&D, at Pfizer Oncology Research Unit East, was “empowered antibodies” and “therapeutic index”. The empowerment bestowed upon the antibody was its payload, or warhead as some would refer to it in other talks, which it delivered to the targeted cell with its surface displayed antigen. The therapeutic index was the score card, focus or indicator for improvement and as such was the key driver to innovation; the index being the dosage ratio of maximum tolerability to minimum efficacy. Some of the innovation at Pfizer presented by Gerber included methods for site-specific conjugation of the payload to the antibody which the audience would soon realize was going to be a common theme in talks to come. Site-specific conjugation was highlighted for its facilitation of CMC and regulatory filings presumably because it resulted in the advancement to a second generation ADC that was less heterogeneous. Gerber also talked about innovative empowerment and improved therapeutic index by listing a couple strategies to target cancer such as a focus on tumor initiating cells and payloads with cell cycle dependent and independent mechanisms of action.

    Sutro Biopharma gave three presentations, those being by Senior Directors Dawn Benson of Quality and Heidi Hoffmann of Manufacturing, and Chief Scientific Officer Trevor Hallam. The protein synthesis platform developed and commercialized by Sutro is a “disruptive” and “game changing” technology in the biopharmaceutical industry, which is a cell-free system known as Xpress CF based on the E. coli-based open cell-free synthesis technology pioneered by Professor James Swartz at Stanford University. Xtract DF is derived from Xpress CF and was described as the protein synthesis “secret sauce” behind the unique platform. The open system offers a “large parameter space” for optimization of the first stage of the process life cycle in a high throughput format which has been proven to be linearly scalable from the 250 L to 100 L scale as far as volumetric activity of active target protein in g/L yield. Sutro gets frequent flier mileage out of the marketing statement, “gene sequence to drug substance in days”, used to describe the speed of their technology. Site-specific conjugation practically anywhere on the antibody is achieved by incorporation of an unnatural amino acid into the protein sequence via an amber codon and a tRNA and aminoacyl-tRNA synthetase pair for linkage to the payload via click chemistry. The platform essentially gives Sutro combinatorial synthesis capability to screen for an optimal ADC architecture for therapy with any antibody at any position with variable linkers and payloads. In fact, game changer status is taken to a new height in oncology therapy since the ADC architecture optimization capability includes the ability to create next generation bi-specific and multi-specific antibodies such that one ADC can include more than one type of payload. This was explained by describing the initial and separate translation of light chain with incorporation of a site-specifically located unnatural amino acid followed by heavy chain with incorporation of a different orthogonally reactive site-specifically located unnatural amino acid.

    Tim Lowinger, CSO of Mersana Therapeutics, presented on the Fleximer platform, which is built on a biodegradable polyacetal polymer which can be conjugated to the antibody via either cysteine or lysine residues. The Fleximer platform is advantageous because it acts as a solubilization vehicle for hydrophobic drugs, is enabling for low potency drugs as well as low normal expression tumor surface antigen due to its high payload capacity whilst still having good pharmacokinetic properties, has a broad array of linker chemistries to accommodate a variety of payloads, and has a stabilizing effect as an anti-aggregation agent. Fleximer has especially found utility in conjugation to antibody fragments since its polymer synthesis can be engineered to optimize stability and preserve critical quality attributes of the ADC by matching its size relative to the antibody fragment.

    Another company in the line-up of presentations was ImmunoGen, who gave several talks, including by Michael Miller, Principle Scientist in Chemistry, and Rajeeva Singh, Lead Scientist in ADC Technology Development, plus chaired more than one topic track session. ImmunoGen has broadened the therapeutic spectrum of ADC’s by expanding the mechanism of action beyond inhibition of tubulin polymerization to include DNA-acting agents. They reported on advances in the development of their IGN payload platform which contain indolino benzodiazepine dimers responsible for sequence selective DNA alkylation and cross-linking adduct formation with high potency as determined by in vitro IC50 values in the picomolar range. The therapeutic index was improved by making certain modifications to limit the mechanism of action to either DNA alkylating or cross-linking. ImmunoGen also generated results which were an indication that linker selection in ADC design played a role in the therapeutic index of the IGN family of agents. ImmunoGen has also observed that linker development and selection can play a role in combating the mechanism of tumor cell multidrug resistance apparently by increasing the residence time of the ADC and payload inside the cell versus being exported back outside. Other desired features of ImmunoGen’s IGN-based ADC platform include good aqueous solubility and stability. ImmunoGen also reported on advances in linker design which expanded the therapeutic opportunity of their maytansinoid ADC (MAY-ADC or AMC) platform. The working hypothesis derived from results thus far is that their CX-AMC platform (CX indicates a new tri-glycyl peptide segment added-on to their cleavable disulfide linker) enables target cell-activated killing of bystander cells in a heterogeneous tumor cell population (i.e., antigen-positive and antigen-negative) via enhanced linker processing resulting in formation of a potent CX-MAY catabolite with improved efficiency in lysosomal processing with respect to extracellular efflux.

    In summary, it became ever increasingly evident that ADC architectural design and screening for optimized therapeutic index must involve an integrated approach, or perhaps more aptly described as a combinatorial approach, involving all aspects of each component; in other words, a combinatorial approach should include; 1) antigen selection and management of DAR, location and heterogeneity by site-specific conjugation such as by engineered cysteines or site-specific incorporation of unnatural amino acids for the antibody, 2) cleavable and noncleavable linkage chemistry coupled with modifications for enhanced intracellular processing, for example with respect to multidrug resistance for the linker format, and 3) multiple mechanisms of action for the payload whether it be tubulin-acting, DNA-acting, or inhibition of RNA polymerase. Manufacturing was also a topic of some talks; in fact, the last speaker of the conference, Klaus Kaiser, Head of Downstream Processing and Analytical at Bayer Pharma AG, left the audience with some thoughts about the ADC community’s need for a one-stop shop CMO and the next major improvement or breakthrough in ADC’s possibly being continuous manufacturing involving plug-flow or continuous stirred tank reactors. Ironically, a market research report had been released earlier in the conference that was titled, Antibody Drug Conjugates: Contract Manufacturing Market 2014 – 2024.

    Today's post comes from Gregory T Mrachko a Protein Chemist and Enzymologist. He specializes in protein purification, enzymology, high throughput assay/screen conceptualization/development/implementation, analytical biochemistry, biocatalysis, liquid column chromatography, and protein analytics. He is a guest blogger at this year's Biopharmaceutical Development and Production Week and can be reached at gmrachko@msn.com.


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    Tuesday, April 15, 2014

    BDP Week 2014: Biosimilars

    Biosimilars had a brief spotlight at BDP Week in two track sessions, Analytical Technologies for Biotherapeutic Development (ATBD) and as a featured presentation in Antibody Development and Production (ADP). The focus of the presentations in the ATBD track was on characterization and comparability of biosimilars while the focus in the ADP track was less on characterization and more on addressing the debate on biosimilarity.

    Judy Chou, VP of R&D at Tanvex Biologics, divided her presentation into a discussion on the challenges, approaches, and analyses involved in establishing similarity of a biologic to the predecessor innovative drug product, or biosimilarity. To put the challenge in perspective, Chou made a comparison between gaining approval for a generic drug and gaining approval for a biosimilar. She described the complexity of the approval challenge by depicting a generic as a bicycle and a biosimilar as a jet airplane; though they are both transportation vehicles, a bicycle is not only smaller and lighter, but it has far less complexity with respect to its blueprint on the electrical, mechanical, and structural design of its operation. The approach to determining biosimilarity was likened by Chou to the story of the blind men and an elephant. This parable with origins in India is about how six blind men decide that they are going to take it upon themselves to describe and define an elephant, an animal which has stirred their curiosity based on other accounts. Each blind man analyzes the elephant by touch from a different angle or entry point, and as a result derives a different description of the animal. Chou equates the elephant to the biosimilar, and in her version of the parable she wants to setup the blind men for success by equipping them with tools to overcome their blindness. These tools are physicochemical methods of protein characterization and biological activity assays that are each validated or correlated by a secondary orthogonal method and that are all established early on as standard operating protocols.

    Chou stressed the importance of gaining a complete understanding of the biological molecule with respect to hotspots of higher order structural variability and when in the process those hotspots are susceptible to undergoing change. She added that early establishment of standard operating protocols pertaining to process analytical technology for characterization is imperative to success. An emphasis was placed on the implementation of quality by design to guide the establishment of design space boundaries and critical process parameters, and definition of critical quality attributes of the biosimilar. Chou concluded by referring back to the blind men and the elephant, and stated that it is when guided by principles of quality and criticality, equipped with capability for “fingerprint analysis”, and results are integrated to arrive at a “totality of the evidence” that a determination can be made about comparability, similarity and interchangeability.

    Steve Flatman, Head of Research and Technology and Biosimilars Development at Lonza Biologics, didn’t rely on analogies to proverbs or cartoon graphics such as bicycles, jets and elephants, but his presentation resonated with Chou’s emphasis on the utilization of fingerprint methods in determining comparability and biosimilarity in that he stated that the goal of the biosimilar applicant is essentially “to manufacture a copy”. The approach to the development of a process to, as stated by Flatman, “ensure manufacturability”, relies on an “excruciatingly thorough literature review” of the molecule, tight controls, and incorporation of quality by design principles. The key success factor to making such a copy, or biosimilar, is testing strategy, which Flatman advised is guided by a clear understanding of requirements and compliance as put forth by the FDA in guidance documents, as well as in market intelligence forecasting. Product assessment should take place at “relevant stages” of the process, such as where the biosimilar is susceptible to losing comparability and biosimilarity, and rely on methods that are rated highly in specificity and sensitivity so that analytical results and differences to the reference product can be constructively evaluated with respect to “meaningfulness”. Some characterizations paramount to comparability and biosimilarity referred to by Flatman included isoform profiles and assessment of heterogeneity by orthogonal methods.

    Basant Sharma, VP of API Large Molecule at Janssen R&D, started off giving a similar talk as Chou and Flatman, but then veered onto a different course. He started by saying that “the process defines the product”, and that the process includes production, purification, formulation, and handling and storage. He used epoetin as an example product. He depicted the structure of epoetin and noted that it is a mixture of isoforms in solution and that this is an important aspect when asking, “how similar is a biosimilar”, because a major concern of the FDA is immunogenicity as a function of protein structure. At this point Sharma veered onto a different course by introducing the “4 P’s” that factor into the scientific debate on acceptance of biosimilars.

    P-1 is the policy maker who struggles with clearing the hurdle of interchangeability. P-2 is the physician who takes the stance of the residents of Minnesota, which is “show me” interchangeability, for example by conducting head-to-head trials. P-3 is the payor, or health insurance industry, whose focus is on discount prices and pharmacovigilance. Finally, P-4 is the patient who wants better than “marginal benefits”.

    In summary, the major common themes amongst the three presentations were utilization of state of the art analytical capability, implementation of a thorough and orthogonal testing strategy especially regarding structure, integration of results to arrive at a “totality of evidence”, and being knowledgeable about the molecule and process in order to ensure manufacturability by applying quality by design and defining critical quality attributes and process parameters.

    Today's post comes from Gregory T Mrachko a Protein Chemist and Enzymologist. He specializes in protein purification, enzymology, high throughput assay/screen conceptualization/development/implementation, analytical biochemistry, biocatalysis, liquid column chromatography, and protein analytics. He is a guest blogger at this year's Biopharmaceutical Development and Production Week and can be reached at gmrachko@msn.com.


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    Tuesday, March 25, 2014

    BDP Week: Lifecycle Management of Processes for the Production of Biopharmaceuticals for the Treatment of Rare Diseases

    The IBC Life Science Biopharmaceutical Development and Production Week in San Diego conference kicked-off the week on Monday March 24th with Joanne Beck, Vice President of Process Development at Shire, featured as a Keynote Speaker. The title of her talk was, Lifecycle Management of Processes for the Production of Biopharmaceuticals for the Treatment of Rare Diseases. Biopharmaceutical production for rare diseases meant greater challenges in the area of life cycle management of those processes because it involved orphan drug designation by the FDA with which hand-in-hand came accelerated development. A critical approach at Shire in life cycle management is to balance risk and product quality and availability for each of the one in 10
    patients affected by one of the 7000 rare diseases of whom 50% are pediatric. The case studies presented by Beck included the production of biopharmaceuticals for the treatment of dystrophic epidermolysis bullosa, or DEB, which is a genetic connective tissue disorder, and two lysosomal storage disorders, one being metachromatic leukodystrophy, or MLD, and the other being Hunter syndrome. In each case, the biopharmaceutical being manufactured was for use in a protein replacement therapy, or in the latter two cases, more specifically an enzyme replacement therapy.

    The lifecycle management of the manufacturing process faced quality challenges such as purity and complex structural integrity of the protein necessary for proper function. The challenges were overcome by optimization of cell culture production to improve yield which involved parallel paths of attack such as pursuing alternative host cell lines to not only address yield but also the impurity profile, development of improved analytical methods such as for enzyme specific activity measurement, and fast-tracking formulation. In the case of MLD, an additional set of challenging issues was managing changes in manufacturing such as new unit operations, a new facility, and a new manufacturer, which in part involved bridging studies for drug product comparability, and new supply chain tracking protocol. In the case of DEB, unique challenges arose from the technology being acquired from a virtual company which necessitated that a first step be the aggregation of all existing data for complete and thorough analysis and review by Shire in order to avoid going down the path of reinventing the wheel. And lastly, in the case of Hunters, life cycle management addressed challenges in a retrospective quality by design fashion by “looking at old data through new lenses” to develop some fundamental understanding of critical parameters required for catalytic activity.

    In summary, Beck cited success as having to do with development and implementation of science and risk management tools, identifying and building core capabilities, focusing on critical steps at every stage, and streamlining work-flows for design and planning. The conference continues through Thursday March 27th with talks and workshops in four to five daily session topic tracks at the Hilton Bayfront Hotel.


    Today's post comes from Gregory T Mrachko a Protein Chemist and Enzymologist. He specializes in protein purification, enzymology, high throughput assay/screen conceptualization/development/implementation, analytical biochemistry, biocatalysis, liquid column chromatography, and protein analytics. He is a guest blogger at this year's Biopharmaceutical Development and Production Week and can be reached at gmrachko@msn.com.



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    Thursday, March 13, 2014

    What are some benefits of collaborating with suppliers to manage your raw material supply chain?

    This week, we turn our sights to look at raw materials and supply chain management at Biopharmaceutical Development and Production Week.  Speaker David Kolwyk, M.S., MBA, Principle Scientist, Material Science, Amgen Inc. recently sat down to join us for an interview and previewed many of the topics he plans on look at during his presentation Strategies for Managing Impurities in Upstream Raw Materials.

    Today, he discusses the benefits of collaborating with suppliers to manage the raw material supply chain.

    Well, I think the biggest thing is that when you collaborate with your suppliers, you are more often able to create a sustainable solution. One of the challenges is, as a manufacturer, you can say: “Well, we just don’t want our suppliers to change anything”, but that’s not terribly realistic because technology develops and maybe process improvements that they have.

    So, I think by collaborating with our suppliers, you create a deeper understanding of the process. And through that deeper understanding and knowledge, you can then intelligently help manage change control with the suppliers when they are going to make changes or they are going to have to qualify new raw material for the process. You can also reduce the variability within the process in areas where maybe the supplier didn’t realize that this certain process attribute or this certain control point actually had an impact in our manufacturing process.

    So, by working with the suppliers you can both reduce variability and I also think more effectively manage change control for your manufacturing processes going forward. And you can do it in a way that both organizations can benefit and, I think, ultimately benefit the industry overall by creating solutions which are focused more on being able to manage that inherent variability or changes that are going to have to happen as a part of the change control process. And be able to do it in a way that minimizes any disruptions in the supply chain.


    David will be presenting Strategies for Managing Impurities in Upstream Raw Materials on Wednesday, March 26 in San Diego.  For more information on her session and the rest or the program, download the agenda.  If you'd like to join us for Biopharmaceutical Development and Production Week, as a reader of this blog, when you register to join us and mention code BDP14BLOG, you can save 20% off the standard rate.


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    Tuesday, March 11, 2014

    How is the growing use of chemically-defined media increasing our understanding of the complexity cell culture manufacturing?

    This week, we turn our sights to look at raw materials and supply chain management at Biopharmaceutical Development and Production Week.  Speaker David Kolwyk, M.S., MBA, Principle Scientist, Material Science, Amgen Inc. recently sat down to join us for an interview and previewed many of the topics he plans on look at during his presentation Strategies for Managing Impurities in Upstream Raw Materials.

    Today, he looks at:
    How is the growing use of chemically-defined media increasing our understanding of the complexity cell culture manufacturing?

    When you look at the development of cell culture media, originally when we used, for instance, basal media plus fetal bovine serum – and fetal bovine serum was thousands, if not millions, of components in a supplement for the basal media that varied from year-to-year due to its biological origin. Or even when we went to hydrolysate and protein extracts. Once again, maybe it was just mostly protein, but it was thousands of different peptides, some vitamins, trace metals. It was very hard at that point to discern what was influencing or what components individually were influencing the performance of the cell culture process. You might find some markers. You might find some ratios of amino acids, but ultimately it was still fairly difficult. Whereas when you remove the chemically-defined media, at this point now you have a media, it has a defined list components – probably 50 to 70 different components. And that now makes it possible that you can really start to focus in and figure out which components in that media are actually critical to the performance of your manufacturing. And because they are chemically-defined components in the media, you can actually start to discern what attributes of those components are critical to your process performance. From doing that, you can then start to learn, “Okay if these attributes are important in this cell line, can I apply it to other processes? Can I further improve and increase the robustness of my media in such a way to minimize the impact of the variability of this component that is inherent to the manufacturing process?”

    So, by moving to chemically-defined media, I think we’ve been able to build our understanding of how individual components in the cell culture process can impact our process performance and better develop strategies to be able to modulate and ensure that our processes are more robust and less susceptible to inherent variability in those cell culture components.


    David will be presenting Strategies for Managing Impurities in Upstream Raw Materials on Wednesday, March 26 in San Diego.  For more information on her session and the rest or the program, download the agenda.  If you'd like to join us for Biopharmaceutical Development and Production Week, as a reader of this blog, when you register to join us and mention code BDP14BLOG, you can save 20% off the standard rate.


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    Monday, March 10, 2014

    What are some of the major trends in raw material management strategy from a technical perspective?

    This week, we turn our sights to look at raw materials and supply chain management at Biopharmaceutical Development and Production Week.  Speaker David Kolwyk, M.S., MBA, Principle Scientist, Material Science, Amgen Inc. recently sat down to join us for an interview and previewed many of the topics he plans on look at during his presentation Strategies for Managing Impurities in Upstream Raw Materials.

    Today, he examines:
    What do you see as some of the major trends in raw material management strategy from a technical perspective?

    You know, moving forward with raw material management – particularly on the technical side – I think what you tend to see is --- one of the big things is that it is first increasing our visibility to raw materials. I think at one point we just sort of received things in, we looked at the C of A, and we accepted it as is. I think one of the trends you are seeing now are more end users are going out to the suppliers, visiting their manufacturing sites and really gaining a deeper appreciation for the manufacturing processes of those raw materials. And also trying to get visibility all the way back to the point of origin of manufacturing those raw materials.

    So, I think one of the things that we’ve gained an appreciation for, as well, is that particularly in the pharmaceutical industry often there are distributors between the point of manufacture and the final customer of that raw material.

    I think one of the other areas, both from a risk mitigation and supply chain standpoint – that that has been in the industry a little bit in terms of managing security and supply, but also from a technical perspective – is understanding all the way back to the point of origin and how those raw materials are made because they are not always equivalent across different suppliers or different raw material sources. I think as we gain that understanding, we are starting to be able to make some linkages between the kinds of issues that can arise, depending on the manufacturing process. An example would be a salt mine, for instance, directly or is it maybe a by-product of another manufacturing process. That could impact the impurity profile, for instance, of that salt product that is used in the cell culture media.

    I think another area, as well, is going then and actually trying to link the supplier’s raw materials with our manufacturing processes as a customer. I think in the past sometimes, having worked both in the supply side and as a customer, you would supply raw materials to a customer, but you wouldn’t know a whole lot about how those raw materials are being used in the manufacturing process. I think now with increased collaboration between suppliers and the customers, I think we are starting to see more knowledge being exchanged in terms of both the way that a raw material is produced, but then also the way that that raw material is used in the manufacturing process. And that is allowing us, then, to start to be able to connect. Critical attributes in the manufacturing of that raw material to critical process performance parameters in the use of that raw material in manufacturing.


    David will be presenting Strategies for Managing Impurities in Upstream Raw Materials on Wednesday, March 26 in San Diego.  For more information on her session and the rest or the program, download the agenda.  If you'd like to join us for Biopharmaceutical Development and Production Week, as a reader of this blog, when you register to join us and mention code BDP14BLOG, you can save 20% off the standard rate.


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    Friday, March 7, 2014

    How does one ensure comparability across the discovery/development manufacturing continuum?

    This week, we've been hearing from Biopharmaceutical Development and Production Week speaker Dr. Janet Wolfe. We've heard about scaling up at an early stage to avoid manufacturing problems, key quality attributes of an ADC, and their characterization  among other things.  Today, we wrap up our interview with Wolfe and look at how to ensure comparability across the discovery and development manufacturing.

    The aim of comparability studies is to evaluate the impact of manufacturing changes that typically occur throughout the life cycle of process and product development. So, comparability studies need to be based upon the body of knowledge that has been gained over the course of drug development.

    At a very early stage, there is not going to be a huge body of knowledge. But by the time you are approaching commercialization, you will have gained an enormous knowledge of your product and the processes. So, what one wants to be able to do is use the results of comparability studies to verify that the products that are made at each stage have highly similar quality attributes and that they are also functionally equivalent to each other. And you want this all backed up by experimental data. In fact, regulatory agencies will require this.

    With the number of variables that are in an antibody drug conjugate – the antibody, the linker, the payload, the variant’s reaction chemistry, the formulation, the process – it means that you could put yourself at risk of not having the same product when you are in the discovery, early development, mid-development or commercialization stage. So, that’s really the entire purpose of the comparability study.

    Comparability studies, for them to be well-designed, they require an array of tests. These tests can be typical QC tests, but also bio-physical tests to characterize the molecule. We want to understand what the degradation pathways are, we need to understand the biological assays and the results that you get in those biological assays. You even want to understand the pharmacokinetic behavior of your molecule.

    The degree of rigor of these tests is obviously going to change as a function of the development stage.

    So, at the discovery and pre-clinical stage the tests are going to be more rudimentary and they are going to be based on the body of knowledge that you required at this point. As you move into early and mid-development the tests are going to be improved. By late stage and commercial stage, the methods are going to be optimized and you may not actually use every method. You are only going to be using the key method that inform where you determine that problems have arisen over the lifecycle of the development pathway. So, at the late stage and commercial stage, typically only the tests that are the most meaningful tests are going to be performed in addition, of course, to all the QC tests. Now, if there are batch failures, then the whole array of tests may be pulled out to identify what the problem was and to fix the problem and keep it from occurring again.

    So, I think the whole point of the comparability design is not only to meet regulatory requirements, but it is also a very proactive and worthwhile step for organizations to take. Strategic comparability design ensures that the development lifecycle is conducted in a way to maximize the likelihood of success and minimize extra expenses and risk exposure that is unnecessary.


    Janet will be presenting Key Attributes and Considerations for Developing Antibody Drug Conjugate Formulations on Thursday, March 27 in San Diego.  For more information on her session and the rest or the program, download the agenda.  If you'd like to join us for Biopharmaceutical Development and Production Week, as a reader of this blog, when you register to join us and mention code BDP14BLOG, you can save 20% off the standard rate.


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    Tuesday, March 4, 2014

    How does one characterize critical quality attributes over the development lifecycle of an ADC?

    We recently sat down with Biopharmaceutical Development and Production Week speaker Dr. Janet Wolfe, President and Chief Executive Officer, at Wolfe Laboratories to get a preview of her session later this month.

    Janet started out by answering:
    How does one characterize critical quality attributes over the development life cycle of an ADC?

    So, one really needs to think about the development lifecycle and break it into parts and say that this is an example of two, three different stages.

    At the discovery stage, one would have very limited material and in an antibody drug conjugate, there are a number of different variables that need to be considered – the antibody, the linker, the payload, the conjugation chemistry, the reaction in which its run and the formulation. All of these variables mean that a lot of different conditions need to be explored to identify what the molecule is that is going to be taken forward. As a result, there are always going to be limited amounts of antibody link or payload materials that are available.

    So, one needs to have a high-throughput process, as well as a material starting approach so that one could rank order these resultant ADCs. And that rank ordering requires understanding what critical quality attributes might be at the discovery stage. Now in contrast, in the early development stage one needs to shift one’s focus and to look at more of a reasonable production process for the selected combination of antibody linker and payload and then identify what the formulation is going to be. Material availability becomes less of an issue and while time is always of the essence, it is also less of an issue because you’re focusing on the single molecule. So, what one will do at that point is develop the number of QC assays, as well as biophysical techniques that will identify what the problem spots are on the molecule and in a specific formulation.

    Now, at the later stage when one is going into production, the focus shifts yet again. The molecules have been identified, the formulation has been identified and the focus shifts to controlling the production and the process. So, it requires that there are quality control tests and biophysical techniques that demonstrate comparability as one makes the product. These techniques are then also used to support stability studies.
    So, as you consider the development lifecycle of an ADC, one needs to consider not only the molecule itself, but also the stage at which you are working because your focus is going to shift.

    Throughout her interview, Janet also examines key critical quality attributes, manufacturing, and the discovery/development continuum.  Download her full interview here.

    Janet will be presenting Key Attributes and Considerations for Developing Antibody Drug Conjugate Formulations on Thursday, March 27 in San Diego.  For more information on her session and the rest or the program, download the agenda.  If you'd like to join us for Biopharmaceutical Development and Production Week, as a reader of this blog, when you register to join us and mention code BDP14BLOG, you can save 20% off the standard rate.


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