Showing posts with label Single Use. Show all posts
Showing posts with label Single Use. Show all posts

Monday, February 29, 2016

Innovative Technologies, People, and Organizations Drive the Future of Bioprocessing

By  S. Anne Montgomery, Editor in Chief, BioProcess International 

In the 14 years that BioProcess International (BPI) magazine has been around, the biopharmaceutical industry has experienced a dramatic confluence of technologies, analytics, and regulatory initiatives aimed toward accelerating development and commercialization of life-saving biotherapeutics. Although a number of these topics were “on the radar” before the turn of the century, by the time of BPI’s first issue in January of 2003, they were beginning to be discussed in earnest, and references to “disruptive technologies” began to appear in print, online, and conference discussions across development phases.

As revealed in BPI’s article archive the list is impressive and includes, notably
• single-use technologies
• quality-by-design
• process-analytical technologies
• advanced medicines/cell and gene therapies
• antibody–drug conjugates
• biosimilars and biobetters
• immunotherapies
• combination products
• companion diagnostics
• platform analytics and manufacturing technologies
• product life-cycle development
• continuous processing.

We have watched, too, as those innovations spread across the globe into regions not previously considered to be biomanufacturing hubs and as international regulatory agencies sought to harmonize pathways to approval. Different partnering models have emerged with both long- and short-term goals, but many in response to concerns about supply-chain integrity in an era of life-cycle management.

Presenting information and guidance for sorting through these choices of platforms, technologies, and manufacturing models is the continuing work of technical publications and conference presentations. BioProcess International magazine has always benefited from its close collaboration with the Informa conference groups (IIR/IBC) to create separate but compatible content and presentation vehicles. Many of the magazine’s editorial advisors also have served on the conference advisory panels, for example, and industry trends (and the best people to speak and write about them) identified by one group are shared with the other to bring as consistent a message to our readers and event attendees as possible.

Our two annual flagship events — now called BPI West and BPI — pull these interrelated topics together into week-long programs that you don’t want to miss if you need to stay on top of the latest interpretations of these trends. A quick look at the program for the upcoming BPI West (14–17 March 2016 in Oakland, CA) reveals the ongoing impact of the past decade’s advances on the current biopharmaceutical industry. The opening preconference symposia in themselves reflect key areas of attention: innovative approaches and technologies in process development and manufacturing, cell-therapy commercialization, ADC development, and continuous processing. Many elements of those topics were just promising ideas a decade ago, research topics that “might someday” be brought into commercial viability.

Another example is that the Basic Research and Discovery track of this year’s conference is far from the relatively “siloed” research presentations of the past. Speakers here now will stress the needed overlap of development strategies with early risk analysis and process optimization — with their goals (repeating across product classes and development stages) of shortening the times for lead optimization and transition into manufacturing. Enabling technologies incorporate analytical tools that in themselves introduce new questions: How much information is too much? What are we seeing now of contaminants and particulates in marketed products that we didn’t know were there before, and what does that mean for developers of follow-on products? What statistical knowledge for assessing this wealth of data is now required of those entering the industry that was not deemed necessary before?

I urge you to visit the conference site, download the program, and plan to attend sessions that will help you navigate the current and future worlds of biomanufacturing. Network with your peers, among whom are many veterans who helped build our current industry as well as a younger generation who are introducing fresh insights and new ways of implementing technologies and communication tools.

And as you contribute to advancing this new world biomedical approaches, take a look, also, at BPI’s third biennual awards program categories. Our awards are designed to reflect key milestones in the industry, highlight technologies that are making often-disruptive changes in how biopharmaceutical products and modalities are reaching those who desperately need them, and honor companies and people who are building a new world of healthcare options for both regional and global communities.

I have followed the biopharmaceutical industry as an editor since 1988, and I sometimes take a step back and marvel at how far this work has come. Technologies come and go — and some return again, with problems solved and new challenges revealed. Terminology may look the same, but its connotations are sometimes radically different to new generations. As always, communication is key, but exchange of knowledge must be based on shared understanding of terminology and technologies. Plan to join us in March and continue to contribute to these meaningful discussions. Make your mark on the future of biomanufacturing — we need your voice and we want to hear about your experiences.


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Tuesday, January 19, 2016

[Podcast] Biodevelopment Centers; Flexibility, Modular Facilities & the Benefits




Many people think about flexibility in many different ways. One of which, ensure the ability to change very quickly the set-up of pants to adapt the various parts of the manufacturing suites. Flexibility is not only about pushing in or pulling out some new equipment, it’s also about changing completely the way you work in the plant.

In regards to modular facilities, Sébastien Ribault, Ph.D., Director Biotechnology/Life Science, Head of BioDevelopment Center, EMD Millipore mentioned that they have had a number of different experiences, the first of which was modifying an existing Biodevelopment Center. He said, “We divided the building into two parts. We’ve kept 50% stainless steel and we’ve modified the remaining 50% by making fully single-use” and it turns out that during the modification process, “we kept running the plants”. Dr. Ribault continued “We noticed then, that you can run the plants while making modifications in you are using flexible concepts.”

In this podcast interview, Dr. Ribault discusses:
  • What it means for your Biodevelopment Center to be flexible
  • More experiences relating to modular facilities
  • The benefits he has experienced (at the expected level)
  • The benefits he has experienced (that were not anticipated)
  • The next steps

Listen to the podcast or download the transcript here.

Want to learn more? Then join us for BPI West, March 14-17th in Oakland, CA. Rates increase Friday, 1/22 – register now with the code BPIWEST16BL and save $400!
 


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Monday, January 11, 2016

[Podcast] Disposable Membrane Chromatography Systems for mAb Purification




While around 75% of therapies in the market are based on antibodies and the classical way of purifying them in the bed chromatography approach. This method of purification is only good for a product with a long shelf-life or is in high demand. What about the products with low demand or are only for therapeutic and clinical use?

Siddhartha Shrivastava, Ph.D., Senior Scientist, Downstream Process Development, Patheon says “if the product has got a long shelf-life, a long demand, that makes sense for us to invest in it and create a good infrastructure, a good footprint and bear the high operational and capital expenditure. But, if the product is in the development phase and you need to have some quick lots of drugs so that we can try clinically, that does not make sense. And, by moving to the disposable technology we are also reducing the chances of cross contamination.”

In this podcast interview, Dr. Siddhartha Shrivastava explains:
• The importance of disposable membrane chromatography systems for mAb purification
• Why disposable technology is more appealing compared to conventional technology
• The cost effectiveness of disposable technology
• Large scale testing of disposable membrane chromatography systems

Listen to the podcast or download a transcript here!

Editor’s note: Interested in learning more about the importance of disposable membrane chromatography systems for mAb purification? Then join us for BPI West, March 14-17th in Oakland, CA.

Download the event agenda or visit the event website.

Save $400 - Register with the code BPIWEST16BL




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Thursday, September 10, 2015

[WEBINAR] Single-Use Equipment Extractables Testing: A Look Forward

With the continued adoption of single-use equipment for the manufacturing of biopharmaceuticals, the discussion on how the industry should handle extractables testing has been prevalent.

Register today to attend GE Healthcare's webinar, Single-use equipment extractables testing: a look forward, and learn about the industry’s progress towards creating a standard for the design and execution of extractables studies for single-use equipment.

The webinar also attempts to place the discussion into a wider context. Assuming the industry adopts such a standard, what problems would this solve and what are the next questions the industry should consider for collaborative discussions and resolution?

Reserve your seat to attend the webinar, held on Tuesday October 6, 2015 during the following three times:
The webinar will be approximately one hour in duration, which includes a live Q&A with the webinar speaker, Dr. Jeffrey Carter, Strategic Projects Leader, Bioprocess Divsion, GE Healthcare Life Sciences.

Space is limited, so reserve your seat today.


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Thursday, July 2, 2015

Single-use technologies enable closed-system bioprocessing

The benefits of single-use technology
Single-use technologies provide a number of benefits over traditional hard-piped equipment and facilities. Five key benefits are described below:
1.    Increased flexibility which allow system changes to be readily implemented during process development, scale-up or while a process is in routine operation.
2.    Reduced risk of contaminations either between batches of the same product or between batches of different products manufactured in the same facility
3.    Reduced or eliminated need for steam-in-place and clean-in-place generating equipment
4.    Shorter facility start-up time
5.    No need for cleaning validation
However, an additional benefit that is attracting an increasing amount of attention is the utilization of single-use technologies to allow closed-system processing.
Why perform closed system processing?
Closed-system processing in single-use technology might be an attractive option for a range of biomanufacturers with different motives. These could include:
·         Cell Therapy manufacturers operating short and simple processes with no method of sterilizing their end-product
·         Vaccine and viral vector manufacturers who find that sterile filtration processes significantly reduce process yields of these large biologics
·         Continuous manufacturers operating processes for many weeks at a time and wanting to avoid a build-up of bioburden within their equipment
·         Any biomanufacturer looking to cut facility running costs by reducing the air handling requirements within processing suites
·         Small-scale, localized, temporary bioproduction facilities manufacturing vaccines close to outbreaks of infectious diseases where local infrastructure is limiting.
Single-use developments allowing for closed-system processing
Pre-irradiated, assembled manifolds and containers are available from a range of suppliers. Operators simply need to install the product-contact consumable and are then ready to start processing.
Single-use bioreactors have been available for some time and are designed, of course, to minimise the risk of microbial ingress. Similarly, single-use mixers and bioprocess containers can be connected to and from with sterile connectors. Sterile disconnectors allow ancillary tubing to be removed while maintaining a sterile boundary around the product. Thermoplastic elastomer tubing can be welded to create flowpaths without compromising sterility and can be sealed to close containers.
The sterilization of product streams and necessary process solutions such as culture media and buffers can be achieved using gamma-irradiated membrane filter capsules. Remember, however, that simply used a sterilizing-grade filter in itself does not guarantee sterility and that validation of the sterile filtration process must be performed to ensure a bioburden-free environment.
For a while, closed-system processing was held back by a lack of suitable technologies for the purification of biologics largely because the need had not been identified or the technology not available. The company I work for has now launched a single-use TFF which avoids the need to clean and store cassettes. At a conference I attended last week Dr James Rusche, Senior VP Research & Development at Repligen described a single-use Protein A chromatography column that had been gamma-irradiated to prevent the build-up of bioburden during continuous harvesting operations.
Of course, because a technology can be gamma-irradiated does not mean it is qualified as sterile, however, if the drivers are there then customers will push vendours to generate this data for all single-use technologies allowing closed-system processing to become a reality for a growing number of processes.
Have your say
Are you driving towards closed system processing? What technology would, if available, make operating in this way more feasible?

Want more on single-use technologies? Meet leading companies in the space at BioProcess International Conference & Exhibition this fall in Boston. Here are the sponsors and exhibitors that will be attending:

Eppendrof
Finesse Solutions, Inc.
GE Healthcare Life Sciences
JSR Life Sciences
Levitronix,
Meissner Filtraion Products
Optek-Danulat Inc.
Qosina
Repligen
Saint-Gobain
SpectrumLabs.com
Pneumatic Scale Angelus
ILC Dover
CPC
Pall Life Sciences
TEK
Nordson Medical
Thermo Fisher Scientific
Beckman Coulter
em-tec Flow Technology (LP)
Kuhner Shaker Inc.
Entegris
WR Grace

Dr Nick Hutchinson

Join me at #BPIconf
Dr Nick Hutchinson has a Masters and Doctorate in Biochemical Engineering from University College London, UK where he focused on laboratory tools for rapid bioprocess development and characterization. He then worked at Lonza Biologics in an R&D function investigating novel methods for large-scale antibody purification before moving to an operational role scaling-up and transferring manufacturing processes between Lonza sites in the UK, Spain and USA. Nick now works in Market Development at Parker domnick hunter where his focus is in bringing Parker's strengths in Motion & Control to Bioprocessing. This will enable customers to improve the quality and deliverability of existing and future biopharmaceuticals.


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Tuesday, January 13, 2015

Single-Use Applications 2015

Join us for Single-Use Applications 2015 to learn how to optimize time-to-market, overcome complex drug product and manufacturing challenges, and ensure successful implementation and integrity of single-use adoption and deployment.

The event features 10 Case Studies and 2 Interactive Q&A Sessions on Today's Most Pressing Single-Use Challenges including:
  • • Ensuring Successful Single-Use Implementation and Integrity: Case Studies from: Amgen and Merck & Co.
  • • Single-Use Implementation and Transfer: Case Studies from: Genentech, Merck & Co. and Public Health England
  • • BPSA Roundtable: Interactive Q&A: The Road Ahead: Issues Impacting the Accelerated Adoption of Single-Use Technologies
  • • Single-Use Considerations for Cell Culture Applications: Case Studies from: NIH and Shire
  • • Single-Use Applications in Upstream Processing: Case Studies from: Shire HGT and KPI Biopharma
  • • Production and Regulatory Considerations for Single-Use: Case Study from: Protein Sciences Corp.
  • • Overcoming Challenges Associate with Particles and Extractables & Leachables: Interactive Q&A: Extractables & Leachables
>> View the Single-Use Agenda
>> View the Full BDP Week Agenda
>> View the Agenda-a-Glance (PDF)

Single-Use Applications 2015 will take place from March 30-31, 2015 in Huntington Beach, CA.  It Flexible Facilities & Biopharmacuetical Development & Production Week is co-located with taking place on March 30 - April 2, 2015.


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