Showing posts with label mAbs. Show all posts
Showing posts with label mAbs. Show all posts

Thursday, August 27, 2015

Exciting Trends in Bioprocessing

A White Paper Exclusive
By Alfred Doig and Susan Dana Jones, Ph.D., BioProcess Technology Consultants, Inc.
Getting products onto the market as quickly as possible still remains a key driver in the development of recombinant therapeutic proteins. Any advance in bioprocessing is of particular interest to the industry if it significantly shortens the development timeline or improves the end product. Even better are advances that do both. In the monoclonal antibody (MAb) area, platform processes have enabled companies to standardize on specific mammalian cell lines, transfection approaches, process conditions and downstream processing to shorten the development timeframe.
Access an exclusive white paper to read about several interesting trends in two development areas, which have the potential to shorten the development timeline still further.
Does this topic interest you? If so, we invite you to attend the BioProcess International (BPI) Conference & Exhibition, scheduled for October 26-29, 2015, is the world's largest gathering of bioprocessing and biomanufacturing scientists, executives and technology providers, bringing over 1,600 attendees, 150 exhibitors, 160 speakers and 100 posters to Boston—providing the most effective platform to launch or learn about new products, showcase and evaluate new bioprocess technologies, share and receive input on scientific research and meet the industry's leading innovators in bioprocess development.
BPI covers all phases of bioprocess development including upstream, downstream, analytical, formulation, manufacturing, quality/regulatory and drug product/fill-finish.


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Thursday, August 14, 2014

Higher-Order Structure Comparability: Case Studies of Biosimilar Monoclonal Antibodies

Today, we feature an article from our partners at BioProcess International Magazine. This is an excerpt from the article Higher-Order Structure Comparability: Case Studies of Biosimilar Monoclonal Antibodies.


For successful development and marketing of biosimilars with desired efficacy and safety, this industry recognizes the central importance of extensive analysis comparing innovator and biosimilar molecules. It is also recognized in the biotechnology arena that our understanding of complex biologics remains limited even though we have many analytical technologies available to us. A recent FDA guideline for biosimilar development states the following:

The three-dimensional conformation of a protein is an important factor in its biological function. Proteins generally exhibit complex three-dimensional conformations (tertiary structure and, in some cases, quaternary structure) due to their large size and the rotational characteristics of protein alpha carbons. The resulting flexibility enables dynamic, but subtle, changes in protein conformation over time, some of which may be absolutely required for functional activity. . . At the same time, a protein's three-dimensional conformation can often be difficult to define precisely using current physiochemical analytical technology. (2)

With an understanding of our current capabilities in biologics higher-order structure (HOS) characterization, we developed an antibody array enzyme-linked immunosorbent assay (ELISA) to provide a new approach for evaluation of MAb HOS.

In a previous report, we showed that antibody arrays developed specifically toward marketed MAbs could detect structural differences that correlated well with other analytical readouts, including bioassays and glycosylation analysis (8). Experiments have shown that antibody arrays can detect subtle changes that sometimes were not detected by bioassays or any other analytical technologies currently available.

The arrays use more than 30 polyclonal antibodies to cover an entire MAb molecule, thereby measuring its surface-epitope distribution systematically and sensitively, whereas other assays measure only part of the molecule or give an average status of a biologic's population. So antibody array technology should be able to provide a unique measurement of biosimilar MAb HOS comparability. We suggest that additional surface exposure from a baseline readout be termed conformational impurity(8).

Another advantage for antibody array technology is its ability to quantify small amounts of conformational impurity using an easy-to-operate ELISA format. As little as 0.1% conformational differences could be detected from all areas covered by the polyclonal antibodies, thus providing for accurate and sensitive measurement of the status of a MAb's conformation. No data yet correlate the impact of conformational impurity with efficacy and safety of a biosimilar MAb. But it is reasonable to postulate that more conformational impurities (epitope exposures) would increase the risk for potential immunogenicity if those additional epitopes were originally inside the innovator MAb molecule, which has been proven to be tolerated by patients’ immune surveillance systems. A significantly different new epitope exposure could break self-tolerance to a MAb and induce immunogenicity. Furthermore, increased exposure of new epitopes raises the possibility of a biosimilar MAb interacting with other regulatory proteins in a patient's body, causing off-target effects.

Read the full article and see detailed illustrations here.



You can find out more about manufacturing process and meet and network with other professionals in the bioprocessing field at this year's BioProcess International Conference and Exhibition.  As a reader of this blog, when you register to join us October 20-23 in Boston, you are eligible to receive 20% off the standard rate when you mention code BPI14BLOG.





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Monday, February 3, 2014

BioProcess International: Efficient, Flexible Facilities for the 21st Century

Today's author's include: Howard L. Levine, President and Principal Consultant, BioProcess Technology Consultants, Inc., Jan Lilja, Commercial Director, KeyPlants AB, Rick Stock, Consultant, BioProcess Technology Consultants, Inc.; Hans Hummel, Business Development Director, KeyPlants AB, and Susan Dana Jones, VP and Senior Consultant, BioProcess Technology Consultants, Inc.

A number of recent improvements in the engineering of high-titer expression vectors, in biopharmaceutical process development, and in facility construction have converged to present new opportunities for cost-effective, flexible, biomanufacturing facility construction. The evolution of requirements for biopharmaceutical facilities is driven by globalization of the biopharmaceutical industry, patent expirations of several blockbuster biopharmaceutical products, and the increasing shift in new product development away from blockbuster drugs and toward more personalized, niche products.

An increase in product approvals (primarily monoclonal antibodies, MAbs) and sales growth of 10% per year for the past five years have transformed the biopharmaceutical industry almost exclusively into a “monoclonal antibody industry.” MAb-related products now represent a significant portion of all biopharmaceuticals approved to date and are anticipated to continue to drive future demand for biopharmaceutical manufacturing capacity (1,2,3). Further, as many early MAb products come off patent, the competition to develop and market biosimilar versions of those products is rapidly increasing (4).

Not only are biosimilar sales expected to grow in the US and European markets, but increasing demand for access to affordable biologic products in the emerging markets of Brazil, Russia, India, and China (BRIC) will also stimulate further growth in such sales. Coupled with a desire for local production of critical medicines, the anticipated sales growth will lead to increasing demand for manufacturing facilities that can be installed and operated within those countries. So the need is clear for relatively simple but flexible biomanufacturing facilities that can be easily replicated in multiple locations.

Like all other biopharmaceutical products, MAbs traditionally have been manufactured in large facilities with multiple fixed, stainless steel bioreactors ranging in size from 100 L to 20,000 L; fixed and inflexible downstream processing space; and complex piping for delivery of buffers and media, product transport, and cleaning of the large number of fixed stainless steel tanks and other equipment. Such facilities were oftendesigned to produce a single product each or for campaigning just a few products. But a number of trends are converging to create a demand for smaller, more flexible, and cost-effective manufacturing facility options. Those trends include dramatic increases in product titers and yield, advancements and availability of single-use technologies, pressure to reduce health-care costs, a desire (or in some cases requirement) for local production, and increasing focus on personalized medicine for small niche markets.

You can view the full article here. BPI will be joining us February 10-12 for IBC's 2nd Annual Flexible Facilities Conference taking place in February 24-25 in Berkley, CA. To learn more, view our agenda.


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Friday, August 5, 2011

Overcoming Hurdles in Mass Spectrometry-based mAb Quantification with Xiaotao Duan

Cell Based Assays Speaker Spotlight:
Xiaotao Duan, Assistant Professor, State University of New York – Buffalo
Presenting: Overcoming Hurdles in Mass Spectrometry-based mAb Quantification
For more on Xiaotao Duan's presentation, download the Cell Based Assays  Bioanalytical Method Development Brochure here.

What are you currently working on at University of Buffalo. What impact does this research have on the future of pharmaceutical / medical development?
My research in SUNY Buffalo has been focused on:
a) developing bioanalytical methods for characterization, identification and quantification of therapeutic proteins/peptides
b) the application of mass spectrometry to the quantitative and structural analysis of endogenous markers and small‐molecule drugs/metabolites.
These analytical efforts have contributed greatly to a variety of PK/PD studies and clinical investigations.


What interested you in this line of work in the first place?
LC/MS based targeted protein quantification, which has shown great potential in the development of protein therapeutics.


How do you use LC‐MS applications in your own work?
Our lab is equipped with a variety of state-of-the-art LC/MS instruments. We have a high resolution / mass accuracy platform (e.g. LTQ/Orbitrap XL with ETD) which is largely engaged in large-scale proteome profiling and PTM identification. We also have several triple-quadruple MS dedicated for targeted protein quantification, as well as sensitive measurement of small- molecule biomarkers/drugs.


How much of your protein characterization and quantification work for monoclonal antibodies depends on use of MS techniques, and how much depends on ligand‐binding assays (or other assay designs)? Do you find that these approaches compliment one another? Or is one strictly better than the other?
For mAb quantification, in most cases we prefer MS techniques, because the specific reagents for ligand-binding assays (LBA) are usually not available and the MS method development is faster and more cost-effective. Moreover, MS methods often provide superior sensitivity and specificity as well as reproducibility. Nonetheless, I would by no means conclude that MS is strictly better than LBA. In fact, a decent LBA, once successfully developed, can be run at higher throughput and offers even better sensitivity in specific applications.


Have you come across any surprising or unusual results?
With regards to mAb quantification using LC/SRM-MS, we did observe several “hidden risks” that are often overlooked by others. For example, in most applications for protein drug/biomarker quantification, synthesized signature peptides are typically used as the reference standards to prepare both calibration solutions and quality control samples. Nevertheless, our finding suggests this peptide-referenced calibration may introduce significant biases for mAb quantification, as a complete digestion of mAb is unachievable most of the time. Therefore, pure protein standards are always preferable to enable an accurate quantification of mAb


What are some of the biggest challenges that you face in your work, and how do you manage to address them?
When you pave the road to a more refined LC/MS analysis, challenges are always there. A recent case occurred in the context of tissue mAb quantification. A big concern of this work was how to ensure assay accuracy, which is often compromised by nonquantitative sample preparation, unforeseeable instability of signature peptides, and potential pre-analytical variations (e.g. dissociation of light and heavy chains). To address these challenges, we put a lot of efforts to optimize the extraction/digestion protocol, and to evaluate peptide stability in targeted tissues. We also monitored more than one peptide for each mAb to strengthen our confidence on the quantification results.


What would you consider to be the most exciting news or recent developments in LCMS applications? Are there new discoveries in particular that you’ve heard of and tried to incorporate into your own work—and if so, how did that turn out?
There have been tremendous technical advances in LC/MS analysis over the last few years. A significant one is the implementation of ETD on high-resolution / mass accuracy hybrid instrumentation such as the Orbitrap. We have successfully applied this strategy to improve the characterization of therapeutic proteins/peptides and the identification of important PTMs.


What will you be discussing at the CBA‐BAMD conference? Who do you think would benefit the most from hearing you speak?
While LC/MS holds great promise for therapeutic protein quantification, developing a sensitive and specific LC/SRM-MS method for mAb quantification in complex matrix remains challenging. In the upcoming CBA-BAMD conference, I will discuss in detail the critical issues in the implementation of MS / MS-based mAb quantification, including signature peptide selection and SRM optimization. I will also introduce a novel, on-the-fly optimization approach to facilitate method development. Demonstrative applications to mAb PK/PD studies will be reported as well. I believe this topic will be of great interest to the audience—in particular, to anyone working directly on MS-based targeted protein quantification.


What are you most looking forward to learning at the CBA‐BAMD conference?
I will be especially interested in the latest applications of novel immunoaffinity approaches combined with mass spectrometry.




Now in its 7th year, the Cell Based Assay and Bioanalytical Method Development event is taking place October 3-5 in Berkeley, CA. For more information, visit our website. As a reader of the Future of Biopharma Blog, register for this event with the special Priority Code XP1668Blog, to receive 25% off the standard rate! If you have any questions about the event, please feel free to contact Jennifer Pereira at jpereira@iirusa.com. Register here.


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Thursday, April 16, 2009

Biosimilars in the EU: delivering the goods?

In January, leading pharmaceutical experts attended the 2009 Forum Institute seminar on biosimilars, and the challenges involved in their successful development and launch. While the main focus of the meeting the biosimilars market in the EU, it was widely agreed that developments in the US, and President Obama's handling of the generic biotech issue, will be the defining issue of 2009 and beyond.

The Forum Institute's 2009 seminar on biosimilars aimed to highlight the challenges facing their development and launch within the European market. Since the first biosimilar approval in early 2006, when Sandoz received backing for biosimilar human growth hormone (hGH) Omnitrope, the biosimilars market has evolved at considerable speed. Now, in 2009, payers, physicians and patients in the EU have the choice of multiple biosimilar medicines spanning several classes of biologic therapy, including hGH, erythropoietin (EPO) and filgrastim (G-CSF). However, while some would say the EU is indeed delivering the goods, significant challenges still exist.

The process is delivering the goods, but always evolving

During the seminar, leading experts from some of Europe's regulatory bodies discussed these challenges from a regulatory perspective. A representative from Germany's BfArM reaffirmed a belief held by many attendees that the EU system for reviewing and approving biosimilars worked and that the decisions emerging from the European Medicines Agency (EMEA) were based on sound scientific principles. That said, there are still concerns within the BfArM and the EMEA regarding low quality biosimilar products, immunogenicity, naming, and how each of the EU member states is handling the issue of interchangeability and automatic substitution. Moreover, despite the established nature of the biosimilars market in the EU, guidance is constantly evolving and guidelines will always need refining to include new scientific data and ongoing experience.

Automatic substitution (the ability for a pharmacist to automatically substitute a generic product when a brand is prescribed, without medical supervision) has been a critical driver of generics' uptake in many countries (e.g. France, Poland, Netherlands). In others, it has contributed to the lowering of generic prices (i.e. 'aut idem' rules in Germany) and has been a key influence on the speed of generic penetration (e.g. the US). Datamonitor believes that allowing automatic substitution within the biosimilars market is truly market shaping: with substitution in place, the decision to switch a patient's treatment is out of the physician's hands, placing the onus on the pharmacist, who would traditionally benefit financially from using the generic drug. It will also shape competition, as promotion and branding will not be required in a substitution market. Biosimilars would become attractive for classic generic players, shifting the base of competition firmly towards price. Indeed, without automatic substitution, biosimilars will be at the mercy of prescribers, who themselves are more likely to be influenced by promotional efforts and base their decisions on issues of efficacy and safety.

Biosimilar mAbs: the Holy Grail?

Perhaps the most hotly discussed topic at the moment is the concept of biosimilar monoclonal antibodies (mAbs). A presentation on the activities within the Committee for Medicinal Products for Human Use's (CHMP) biosimilars working party aimed to provide insight into the processes of the EMEA. Most attendees, however, were particularly interested in the comments on biosimilar mAbs. A key question raised was how far it is possible to go in providing guidelines for the development of biosimilar products. In principle, the concept of biosimilarity applies to any biological product, but the question remains as to whether regulators are able to provide guidance to the industry on the development of biosimilar mAbs. Ultimately, is the development of a biosimilar mAb possible at all?

The key driver of biosimilar mAb development is the commercial success of the wider mAb market. Datamonitor's analysis has shown that at the end of 2007, mAbs generated sales of $26 billion across the seven major markets and this is forecast to double by 2013. Moreover, highly sophisticated analytical and validation tools are now available which can aid in the characterization of biosimilar mAbs. However, concerns persist: mAbs are the most complex biologic therapies on the market, with glycosylation patterns critical to the overall activity of the final product. Poor reproduction of the correct glycosylation patterns has the potential to reduce biological activity of biosimilar mAbs, and could even render the biosimilar product extremely toxic.

It was argued that all of these issues represent significant regulatory challenges to the expansion of current biosimilar development guidelines, and multiple questions and concerns remain unanswered, specifically the extrapolation of indications to biosimilar mAbs, the design of clinical trials and what endpoints would be needed to prove safety and efficacy. The leading question, however, remains: considering their complexity, can there ever be a biosimilar mAb?

Biosimilar launch strategy: the case of Omnitrope

Many consider Sandoz to be one of the pioneers of the biosimilars segment in the EU. The approval of Omnitrope in 2006 heralded the birth of the biosimilars market, and since that time Sandoz has received approval for additional biosimilars EPO and G-CSF. While EPO has been well received in Europe, particularly in Germany, the uptake of biosimilar hGH has been tepid. A representative from Sandoz provided commentary on the launch of Omnitrope with a view to highlighting some of the key challenges of launching a biosimilar product.

Dedicated sales, marketing and medical support functions within a company are critical to the successful launch of a biosimilar. Datamonitor shares Sandoz's belief that until extensive positive experience with biosimilars has been obtained, member states are unlikely to allow automatic substitution for branded products, thereby defining biosimilar products as competitively priced me-too brands.

Datamonitor foresees a time when automatic substitution of simple proteins (e.g. insulin, hGH) is the norm across the EU, driven by payer pressure and the search for cost savings. Until that time, companies such as Sandoz must treat the biosimilars market as a branded market, committing significant clinical, medical and sales resource to any biosimilar projects in their pipelines. Moreover, in segments of the market that are device-driven (such as insulin and hGH), companies must provide competitive devices in order to drive uptake. Indeed, one criticism of Sandoz's early launch strategy for Omnitrope focused on the lack of a device, a factor that has potentially contributed to the poor uptake of the product. Following the company's launch of a competitive device, the OmniPen, uptake of Omnitrope is likely to improve.

'Generic biotech' - Obama's challenge in the US healthcare market

Aside from the potential for biosimilar mAbs, delegates were very keen to understand how the biosimilars market is likely to evolve in the US. Critically, concerns were raised as to how the newly elected US president, Barack Obama, will handle the 'generic biotech' issue that is generating extensive coverage. A key element of President Obama's election manifesto was "to provide quality, affordable and portable healthcare insurance to all US citizens." In order to achieve this, however, multiple issues must be resolved, including improved generic prescribing rates and the development and implementation of a biosimilars approval pathway. Datamonitor believes that progress on the implementation of the pathway will now gather momentum in the US, and will be approved by Congress in 2010. Key to this is the issue of data exclusivity: although branded pharmaceutical firms are arguing for 14 years of exclusivity, generic companies have provided compelling arguments that half of that time will allow innovator companies to recoup their investment.

Ultimately, for President Obama's universal access plan to succeed, all key stakeholders involved in the biosimilar debate-payers, physicians, patients and manufacturers-must be convinced of biosimilar safety and efficacy, first and foremost. Additionally, there must be adequate and sensible incentives in place for companies to develop biosimilars, physicians to prescribe them and patients to use them. For the affluent, privately insured segment of American society, the cost of therapy may not be much of an issue at the moment. However, for the uninsured, access to cheaper but equally effective biological therapies will represent a significant landmark.

Related research:
Negotiating the Emerging Biosimilars Landscape: Key developments in the regulatory environment


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